The Mobile Integrated Laboratory for Gas Pipeline Diagnostics is a state-of-the-art solution designed to assess the technical condition of gas pipelines, determine the residual wall thickness of pipeline metal, and evaluate the effectiveness of cathodic protection systems (CPS). Mounted on a robust off-road 4×4 vehicle chassis, this mobile laboratory ensures reliable operation in the most challenging terrains and climatic conditions. It is engineered to deliver high-performance diagnostic capabilities, data processing efficiency, and ease of use—all in one comprehensive mobile platform.
Complete Equipment List for the Mobile Gas Pipeline Diagnostic Laboratory
1. Data Management and Processing
At the heart of the laboratory’s control and data analysis system is a high-performance laptop with a Windows OS (Russian), pre-installed Microsoft Office Suite, and a carrying bag for protection and portability. An A4 black-and-white printer supports the immediate printing of test reports and technical documentation in the field.
2. Insulation Test and Measurement Equipment
2.1 Power Supply for Cathodic Protection Systems (CPS)
- Brand: Statron
- Input: 280V ±10%, 48-62 Hz
- Output Voltage: 0–60V DC
- Output Current: 0–33A
- Power: 1980W This power supply ensures the accurate and stable delivery of voltage and current to simulate and test CPS systems.
2.2 METREL MI 3202 High-Resistance Insulation Tester
- Voltage up to 5500V
- Resistance ranges: up to 100 GΩ
- AC/DC voltage measurement: up to 600V
- Frequency: 45–65 Hz
- Digital + analog display
- USB or RS-232 PC connection
- Auto-calibration and built-in discharge circuit This device provides advanced insulation diagnostics with high electromagnetic resistance and precise GUARD conductor features.
3. Ground Resistance Measurements
3.1 METREL MI 3123 Ground Resistance Tester
- 4-wire soil resistance measurement
- Interference detection
- 1500 memory slots
- Visual compliance feedback (green/red LEDs)
- USB/RS-232 data transfer
3.2 MI Set 5 Case
- 4.5 m (Blue/Red), 20 m (Green), 50 m (Black) cables
- 4 measuring pins Provides all necessary accessories for soil resistivity and grounding resistance diagnostics.
4. Ultrasonic Thickness Measurement
4.1 DM 5E Ultrasonic Thickness Gauge Kit
- Measurement range: 0.6–500 mm
- Resolution varies based on measurement range
- Up to 200 hours of battery life
- Operating Temp: -10°C to +50°C
- Includes sensors, test cables, protective case, and consumables
5. Spare & Consumable Materials
- Copper sulfate (1.13 kg) for 40 refills
- Small and durable copper sulfate electrodes
6. Cable & Power Connectivity
6.1 CPS Cable Drum Block
- Connection-ready cable sets for CPS system
6.2 LV-Unit50
- 50 m low-voltage cable
- 50 m power supply cable (2×4 mm²)
- 50 m grounding cable (16 mm²)
7. Optional Diagnostic Devices
7.1 MD 9050 Digital Multimeter (3 units)
- Measures voltage, current, resistance, capacitance, frequency, and temperature
- Non-contact field indicator
- TRMS, diode and transistor testing, continuity check
7.2 Voltage Indicator (up to 1000V)
8. Tools & Personal Protective Equipment (PPE)
8.1 Cathodic Protection Toolkit
8.2 Power Tools:
- Bosch Drill (650W) and Grinder (750W)
- Drill and cutting disc set
8.3 Electrical Tool Set (2 sets)
8.4 Mechanical Tool Set (2 sets)
8.5 Complete PPE Kit:
- First aid kit, fire extinguisher
- Dielectric boots, gloves, mats
- Safety helmets, warning signs, signal tape
8.6 Hand Tools or Excavation Tools (Shovel set)
9. Technical Documentation
- Laboratory passport
- Russian operation manual
- Electrical and slinging documentation
- Certification and declaration package
Mobile Laboratory Container Specifications
10. Truck Body Construction
- Dimensions: 5312 x 2512 x 2350 mm (external), 5200 x 2400 x 2000 mm (internal)
- Max Weight: 4.3 tons
- Material: Sandwich-panel insulated cabin with steel frame
- Features:
- Separate driver and work compartments
- Rear cable access hatch
- 230V / 12V lighting
- 3 windows, communication system between cab and lab
11. Heating, Cooling, and Power Supply
- Wiring for air conditioning in both compartments
- Webasto heater system
- Autonomous 4.5 kVA power generator
- 12V backup system with:
- Battery (110Ah)
- Fuse box, relays, auto sockets
- 20L gasoline canister
Living Compartment Features
- Anti-slip polymer floor coating
- Folding table
- 2 Sofa Lockers with seatbelts and leather mattresses
- 2 Hanging Beds (foldable)
- Wardrobe and hanging cabinet
- Sink with 50L tank and drain system
- 30L refrigerator (12V/220V)
- Sockets (12V/220V)
- Electric heater plate
Working Compartment Features
- Ruflen S=3.0 mm anti-wear floor
- Desktop for technical operations
- Swivel chair with lock for transport
- Sockets (12V/220V)
- Dedicated equipment rack
Compliance, Safety, and Durability
This mobile laboratory meets GOST safety and technical standards for the oil and gas sector. It is designed for use in harsh climates (from -40°C to +40°C), with a minimum operational life of 10 years. The system is optimized for:
- Ease of operation
- Simple maintenance and repairs
- Full access to critical components
- Safe transport and storage, with all components securely fixed
Conclusion
The Mobile Integrated Laboratory for Gas Pipeline Diagnostics represents a complete, field-ready solution tailored for on-site assessment of gas pipeline infrastructure. Combining advanced insulation testing, ground resistance measurement, ultrasonic thickness testing, and cathodic protection evaluation, it’s a highly capable and flexible unit suited for oil and gas professionals, pipeline maintenance teams, and utility service providers. With all systems integrated into a mobile container on a 4×4 chassis, it offers mobility, precision, and reliability—ensuring that critical diagnostics can be conducted wherever and whenever needed.