Mobile Defectoscopy Laboratory: Comprehensive On-Site NDT Solution for Pipeline Construction & Maintenance; In industries where safety, durability, and structural integrity are paramount, non-destructive testing (NDT) plays a vital role. For sectors like oil and gas, energy infrastructure, and heavy construction—especially in pipeline installation and repair—having a reliable and mobile testing solution is essential. The Mobile Defectoscopy Laboratory is an all-in-one mobile lab specifically engineered for field diagnostics and non-destructive testing operations. Designed to operate in remote and rugged environments, this high-performance unit is built on a 6×6 high cross-country chassis and features advanced testing, inspection, and laboratory capabilities.
Purpose-Built for the Harshest Environments
This mobile lab is not just a container with some tools—it’s a complete, self-sustained workspace equipped with cutting-edge NDT technology. Its structure is engineered using a robust sandwich panel design, combining:
- 2mm fiberglass outer coating
- 40mm styrofoam board insulation
- 2mm fiberglass inner coating
This ensures thermal efficiency, chemical resistance, and durability even under extreme climatic conditions. The total dimensions of the container are 5300x2400x2100 mm, offering ample working space and flexibility.
Interior Features & Ergonomics
The interior of the vehicle is optimized for both comfort and efficiency, ensuring long operational hours without compromising user experience. Some of the key interior components include:
- Emergency kit, fire extinguisher, and warning signs
- Rigid chassis mount and rear entrance stairs
- Mudguard kit and boundary markers
- One-color paintwork for heat and weather resistance
- Insulated walls, ceiling hatch, and sealed windows/doors
For functionality, the laboratory includes essential furniture and fittings like:
- Folding beds with mattresses (artificial leather cover)
- Sunbed seat with safety straps
- Folding tables, wall-mounted cupboards, and a fully equipped kitchen cabinet with sink
- Workbench cabinet, overhead storage, and a fridge
These additions make the lab suitable for extended on-site operations, including overnight stays if necessary.
Power & Energy Systems
Power redundancy and flexibility are crucial in the field. This mobile lab comes with:
- Honda 4500 power generator (with outdoor access and main tank fuel withdrawal)
- 12V standalone power supply and external 230V backup
- Fuse boxes, chargers, and 12V auto sockets
- Internal lighting: front and rear 12V/24V lamps (8W), photolab lighting (230V/12V)
This power system ensures uninterrupted workflow even in remote areas where grid electricity is unavailable.
Photo Laboratory Room: A Fully Equipped Darkroom
An integral component of the lab is the photo development and processing room, dedicated to radiographic film processing and analysis. This sealed and chemically resistant compartment includes:
- Floor covering made of chemical-resistant plastic
- Light-proof and waterproof partitioning
- Drying cabinet (Kowodry), artificial leather light seal, and spare air filter
- Trays, cuvettes, tweezers, forceps, and film-cutting machine
- Warning signage (“Radiation!”), fencing tape, and protective gear
- Laboratory scale, thermometers, water heater, and plumbing fittings
Every element is tailored to support the accurate and safe development of radiographic films during pipeline defect inspections.
Radiographic Testing (RT) & Ultrasonic Testing (UT) Equipment
This mobile unit comes with an extensive set of non-destructive testing instruments, allowing technicians to perform accurate and fast evaluations on-site. Key components include:
- Portable X-ray device (Arina-9)
- Ultrasonic flaw detector (Alfascan III)
- Radiation hazard kit, dosimeters (ED150), and individual radiation safety markers
- X-ray measuring tapes, lead foil (0.02 mm), and PVC cassettes
- Crawler equipment: self-propelled trolley with DC motor, pulse device, charger, and X-ray signal indicator
These devices ensure the lab can handle a wide range of inspection types—covering both internal and external flaws in pipeline welds, structures, and coatings.
Surface & Coating Inspection Tools
Surface integrity and coating thickness play a critical role in pipeline health. The lab includes tools for comprehensive surface quality checks:
- Holiday detector (SPY model 790 Pulse DC, 5–35 kV)
- Adhesimeter for bonding strength measurements
- Coating thickness gauge (for paint, powder, galvanic, bituminous coatings)
- Grinders, abrasive discs (WSE 9-125 MX/Bosch GWS)
- Electric drill and sharpening attachments
Combined, these allow for pre-treatment, post-weld surface analysis, and adhesion quality control directly at the job site.
Dimensional & Physical Measurement Tools
For precision measurements and verification tasks, the lab includes:
- Calipers with depth gauges (500 mm to 2000 mm)
- Laboratory scales (Kem 440-33N) with 10 mg resolution
- Styloscope for material analysis
- Welding templates, pin microscope, and magnifying loops
These tools are crucial for QA/QC documentation, ensuring that dimensional tolerances and material specs are met throughout the pipeline project.
Computing & Documentation Systems
To ensure the traceability and digital archiving of inspection data, the lab is equipped with:
- 15 modern laptops
- Laser printer, scanner, and software (Windows multilingual)
- USB adapters, interface cables, and digital installation packages
- Universal metal hardness tester (TN-170) with binder, sample references, and transport case
- Technical documentation and training manuals
This digital backbone supports real-time data entry, image processing, and remote reporting directly from the field.
Why Choose the Mobile Defectoscopy Laboratory?
Here are several reasons why this mobile lab stands out in the industry:
- Turnkey NDT solution – No need for additional installations or external facilities.
- Mobility & ruggedness – Operates in harsh terrains with 6×6 off-road chassis and rigid mounting.
- Comprehensive equipment – Supports radiography, ultrasound, coating inspection, mechanical testing, and documentation.
- Operator safety & comfort – Includes emergency gear, radiation protection, heating, ventilation, and sleeping arrangements.
- Energy independence – With its own generator and power management system, it ensures operations in the most remote areas.
Ideal Applications
The Mobile Defectoscopy Laboratory is suitable for a wide range of applications, including:
- Main pipeline construction (oil, gas, water)
- Weld seam inspection and quality control
- Emergency pipeline repair missions
- Offshore and remote site operations
- Military and civil defense infrastructure monitoring
- Long-term industrial projects in harsh environments
Final Thoughts
The Mobile Defectoscopy Laboratory is more than a vehicle—it’s a strategic asset. For organizations involved in infrastructure development, safety inspections, or emergency repairs, this all-in-one mobile NDT unit delivers the reliability, functionality, and durability required for success in the field. Whether you’re operating in deserts, tundra, or mountainous terrain, this laboratory ensures your testing standards remain uncompromised.
Request a quote or contact our sales team today to learn how this solution can be tailored to your specific operational needs.
